煤炭工程 ›› 2018, Vol. 50 ›› Issue (4): 70-74.doi: 10.11799/ce201804019

• 生产技术 • 上一篇    下一篇

履带牵引连续换带装置的设计

吴娟1,寇子明2,2,2,赵亮吉2   

  1. 1. 太原理工大学机械工程学院
    2. 太原理工大学
  • 收稿日期:2017-06-20 修回日期:2017-11-03 出版日期:2018-04-20 发布日期:2018-06-14
  • 通讯作者: 吴娟 E-mail:wujuanz@163.com

Design on Tape Changing Continuously Device for Crawler

  • Received:2017-06-20 Revised:2017-11-03 Online:2018-04-20 Published:2018-06-14

摘要: 基于现有更换输送机胶带方法存在效率低、安全风险大、换带时间长等缺点,提出以驱动源为液压驱动,传带机构为三级履带底盘的机电液连续换带装置方案,设计并阐述了装置的结构及其工作原理,对其液压系统进行仿真研究,得到其拉带、夹紧回路性能参数。进一步对换带装置进行实验研究来反应仿真研究的正确性。研究结果表明:夹紧回路提供的夹紧力足以使得履带底盘夹紧胶带|拉带回路系统压力随胶带重量变化,换带速度随泵排量变化|换带时间由原来的5d甚至更多缩短到了3d,验证了履带牵引连续换带装置的安全性与高效性。

关键词: 换带装置, 履带底盘, 液压仿真, 实验研究

Abstract: The conveyor belt replacement of existing method is inefficient, high security risk, for a long time and other shortcomings. In this paper, we propose the program of the continuous belt replacing device is based on electromechanical liquid system. The drive source is hydraulically driven, and the transmission belt mechanism uses a three-stage crawler chassis. In addition, the structure and working principle of the device are expounded, the hydraulic system is simulated, and the performance parameters of pulling the belt and clamping circuit are acquired. The further experimental study of the belt replacing device is carried out to reflect the correctness of the simulation. The results show that, the clamping force provided by the clamping circuit is sufficient to allow the tracked chassis to clamp the belt. The pressure of the pulling belt system varies with the belt weight, and the speed of the belt replacing varies with the pump displacement. Meanwhile, for the time from the original 5 days or even more shortened to 3 days. In summary, the safety and efficiency of the continuous belt replacing device with using crawler drag are ensured.

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